Big things can, indeed, come in small packages.
A prime example of this axiom is the new valve that Devon has begun installing on its older wells. The device shows promise of revolutionizing the industry’s ability to reduce greenhouse gas emissions.
Roughly the size of an adult pinkie finger, the valve has the added benefit of eliminating waste, allowing Devon to sell more of the natural gas it produces.
Early results have been dramatic. The device reduced methane emissions by 90 percent, or an annual average of 87 metric tons of carbon dioxide equivalent per valve. That figure is equal to taking 16 cars off the road. Devon has identified about 3,000 older wells that could be equipped with the valve, which equates to nearly 50,000 fewer cars.
Each valve costs about $300. That cost is recovered quickly – usually within three months - by capturing and selling the natural gas that was vented using the older technology.
“The device literally pays for itself before the invoice comes due,” said Darren Smith, a manager of Devon’s Environmental, Health and Safety department.
The new technology is designed specifically to replace outdated valves on older wells. Devon’s newer wells, including all of the company’s 4,100 wells in the Barnett Shale, already feature low-bleed valves.
Technically known as a pneumatic controller pilot valve, the device is another example of Devon’s longstanding efforts to reduce emissions. The company launched these efforts in 1990, when emission reduction represented, foremost, a good business strategy. Now we also recognize it as a way to respond to concerns about the environment. Devon’s diligence includes green completions, participation in the EPA’s Natural Gas STAR program and the creation of a greenhouse gas emissions inventory system. In Canada, the company’s reduction efforts include exploring carbon sequestration and storage technology.
How the Valve Works
Raw natural gas must be free of oil and water before it is piped to a processing plant. This liquid removal takes place in a vessel called a separator, located at or near the wellhead. A pneumatic controller regulates the fluid level in the separator. When the fluid reaches a certain level, the controller’s pilot directs gas to a diaphragm valve, which opens and dumps the liquid into a storage tank.
Liquid separators at most older sites have pneumatic controllers with valves that vent natural gas continuously. The new valve vents only when it is actively controlling fluid levels. Even then, it emits only the small volume of gas that was needed to open the diaphragm dump valve so it can close again at the end of the dump cycle.